CountOn

CountOn

CountOn

CountOn

Surgical smart table · Patient Safety Technology Challenge

A back table that counts every surgical tool, so none is left inside a patient.

A back table that counts every surgical tool, so none is left inside a patient.

A back table that counts every surgical tool, so none is left inside a patient.

Status
Competition semi-finalist
Role
Product designer, team of three
Field
Healthcare · Medical devices
Timeline
Mar–Dec 2024
The CountOn back table in an operating room, seen from above
The CountOn back table in an operating room, seen from above
URFO

Fewer sponges are left behind, but more tools are.

URFO, short for unintended retention of a foreign object, means a sponge, tool or needle is left inside a patient after surgery. It can lead to infection, sepsis, another operation, or death. To prevent it, nurses count every item by hand before the patient is closed.

Items left inside patients, by kindJoint Commission 2009 and 2019, Pennsylvania reporting system 2015
685843Sponges123238Tools200920152019
Tags on sponges brought sponge cases down. Tools have no tags, and tool cases kept rising.
$166,000
average cost of care for one case
Pennsylvania Patient Safety Authority
1 in 4
left-behind items missed by a hand count
AORN Journal
1 in 5
US hospitals use any counting technology
ECRI Institute
The problem

Counts still rest on people's memory and attention, and nothing keeps track of the tools.

Our answer

→  So we designed a back table that counts the tools itself, and the staff only check its count.

The table

The table counts every tool laid on it.

I designed the back table, where the scrub nurse lays out every tool. Each tool carries a small tag, and a reader under the top counts it the moment it's put down. The table's screens show that count all through the surgery.

The CountOn back table
Main screen
Runs the steps of the surgery, from the first count to the report.
Height buttons
Up, down and reset. A motor lifts the top to each nurse.
Clear sterile cover
Keeps the table clean, and the screens still show through.
Two widget screens
Show the count for every tool on the table.
Two tool areas, tilted 12°
Tools are grouped by use, and every one stays in sight.
Wheels with brakes
The table rolls into place and stays there.
72 × 30 × 34 in, the size of a standard back table
What's under the top
Exploded view
What's under the top
The frame and the motors sit under the table, out of the nurse's way.
The top moves to each nurse
Lifting
The top moves to each nurse
A motor in each leg lifts the top, and the lift stays steady.
Every tool carries a tag
Tags
Every tool carries a tag
A small tag on each tool needs no battery. The reader under the top wakes it, the tag answers, and the tool's count goes up by one.
The full-size paper model of the table
The full-size paper model of the table
The full-size paper model of the table
Tested at full size
A full-size paper model of the table moved the main screen from the top edge to the left, closer to the nurse's hands.
Counting

The screens show where every tool is, at every count.

My teammate and I worked out the counting flow together. The main screen walks the team through five steps. Beside it, one widget per tool compares how many are on the back table, on the Mayo stand and in the dirty area with how many there should be.

1
Log in and first count
2
Surgery
3
Counting
4
Confirm
5
Report
The main screen at each step
Check the surgery details, then count every tool before the first cut.
Notes can be added by voice while tools move around.
Before closing: a first, second and third count.
A wrong number turns red; closing waits until it's found.
Check the record, sign it, export it.
One widget per tool

Every tool has its own widget. It adds up how many are on the back table, on the Mayo stand and in the dirty area, and compares that with how many there should be.

A widget during one surgery
Light grey widget
Light grey
Overview of every count
Teal widget
Teal
Counting now, or the count is right
Red widget
Red
Wrong count
Dark grey widget
Dark grey
Confirmed and locked
Orange, at any time widget
Orange, at any time
System alert, like a tag it can't read.

Every control is a single tap, with no long press or drag, because the team wears gloves.

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